ok God dammit, this transmission is turning into a real MISSION!!
I was making a quick putt to check on something a couple weeks ago. (luckily it was only a 5 or 6 mile round trip) when I got back to the house I found out one of the studs for the transmission had come out going down the road.
for some reason, the stud hole runs all the way into the tranny case. so when the stud backed out, it was just like removing the drain plug. ALL THE 80/90 WT FLOWED OUT!!!
when I went to the bike shop to get a new stud, they didnt have one in stock. they got on the phone, and online and hunted around for me, and two shops in the state had the studs. each of them was about an 8 hr round trip drive in the car. not worth it to pick up a $4 stud.
a week goes by, and the stud arrives at the shop, and I go get it. the nut for the stud is another $2, so I had to get it. let's see; $80 in gas from two trips to the shop just to get $6 worth of hardware.
when I went to put the new stud in place, it threaded right up. that is, until it was to the point it needed to tighten up. it seems the threads were hashed at that point so it wouldn't tighten.
I figured if i put a washer or two on the stud, it should tighten up BEFORE the hashed threads. it didnt...instead, the stud just wouldn't tighten up, and the threads seemed to be coming out in pieces.
so, it looks like I am going to have to pull the tranny AGAIN!!
yes, it is the same tranny, that had the shiftr alignment spring break off two days before a week long ride with friends. the same tranny that broke off a tooth on the mainshaft 5th gear, and the same tranny that had the wrong seal put on it, and needed to be replaced.
so let me see...since July, this tranny has been pulled out of the bike....oh, Hell..let me think.....4 times?...or is it 5!?!
so now I need to pull; the oil tank, primary, clutch and compensating sprocket (again), and the tranny so I can repair (hopefully) the threads in the case. even if I have to put a helicoil in its place, I have to do something. I just cant afford a new tranny case, or even a used tranny at the moment.
I guess it is time to be like the Blues Brothers...cuz this transmission is turning into a "Mission From God".
catch ya on the road sometime...